DRAINCOCKS & GRATE


DRAINCOCKS AGAIN!
I think I've sorted out a solution for the draincocks. The waste of time making 4 draincocks will have to be put down to experience and maybe they will fit the next loco! Having seen the result of a derailment and what it did to the draincocks, I felt I had to change mine. The crash wiped off the draincocks and left the stub thread in the cylinder. I didn't want to fit a bar across the frame, like some have as it is a rather ugly solution. I also wanted to find a solution to the complex levers of Romulus as it is this which is closest to the track.

My solution is fairly self explanatory from the photo. The bar only has to move about a quarter of an inch to go from open to shut. The grooves in the bar line up with the inlet and outlet pipes when open. The material I used happened to be at hand and was a piece of thick-walled 3/8 copper tube. This threaded OK and also reamed out to a 1/4. The bracket bolts on to the frame and the unit connects to the drains on the cylinder via copper pipes. The bottom of the well tank isn't flush with the bottom of the frames, so there is just room to drill and tap two holes on the edge. I've soft soldered short exhaust pipes to direct the steam. I always soft solder these in, and then should they hit anything,the solder gives before the unit.
The easiest way to replace the draincock and provide a 90 degree bend, is by adapting an 8mm right angle available cheaply from the plumbers. The whole thing is small and more or less out of sight under the cylinders where purists are less likely to object to its not being authentic. It's a bit fiddly getting the pipes to S bend and connect the unit to the elbows. These two pictures show the finished job. The lever system was added while the cylinders were in place. The only thing I had to think about was the central pivot, as the pivot bolt goes right through into the well tank, so will need sealing. I haven't bothered to show the rest, but the lever is moved with a push rod (1/8") mostly hidden under the angle, with the usual lever system. This is quite rigid enough as there is no load on it. It all seems quite neat, even if it does look like a gents' toilet.

I went to see the boiler maker again and took a few pics of the finished boiler. He had said mine would be at the Donnington exhibition, but mine still won't be ready for another 4 weeks. However, there will be 4 'Romulus' boilers on show and they are very similar to mine. Mine will have a slightly longer smokebox. He will also be showing a couple of 'Tinkerbell' boilers too.



13 October 2003


I've assumed that no drawings for the grate and its fixing are supplied because you are expected to buy the casting. I'm not keen on cast iron grates because get a good fire going with a heavy load and the fire is white hot. Then a cast iron grate can't stand much of that treatment and soon disintergrates. So, I've always made my own using stainless steel bar which, is available quite reasonably and cheaply. Not so cheap is the stainless tube which I use as spacers with a stainless rod holding the lot together. Either riveted or a spot of weld does the trick. Having made the grate, I added 4 stilts so that it can stand on the floor of the ashpan. Now, pull out the support and the pan bottom falls away and down drops the grate and the fire; only it didn't. It got stuck on the damper hinge and I couldn't get round it. I wasn't happy with the ashpan design so I've made another. The original has spacers between the sides and the frame and checking the measurements of the firebox, I found that ash is going to fall between the pan and the side frames. No doubt it would soon form a solid lump. My new one is a sliding fit and the baffle is now hinged on the outside. Now the grate falls straight through when the support is pulled. I'm glad I redesigned the brake bar to allow this to happen as any emergency and the fire can be dropped instantly without any poker work. I think this is most important with a steel boiler because the fusible plug would melt and then there is quite a job to get inside the top of the firebox to fit a new one.

I'm still waiting for the boiler, but I am assured it will be soon. Hope so, as I'll soon be stuck for jobs.

27 October 2003

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